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Industrial exoskeletons help workers do more with less strain

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Industrial exoskeletons help workers do more with less strain

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If you have ever spent a full day lifting, drilling overhead, or bending over a conveyor belt, you know how quickly fatigue sets in. That is exactly where industrial exoskeletons come in. 

These wearable systems strap onto the body and help carry the load. Instead of your muscles doing all the work, the device shares it. As a result, workers feel less strain and can stay productive longer. This tech is already showing up on real job sites across the country.

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WEARABLE ROBOTICS ARE CHANGING HOW WE WALK AND RUN

A worker uses the Laevo FLEX exoskeleton to support the lower back during repetitive lifting and bending tasks. (Laevo)

What are industrial exoskeletons?

Industrial exoskeletons are wearable mechanical systems designed to support your body during physical tasks. They do not replace workers. They help workers perform demanding jobs with less physical stress. There are three main types, and each works differently depending on the job.

Passive exoskeletons: simple support that works

Passive systems do not use motors or batteries. Instead, they rely on springs or mechanical structures to redistribute weight.

A strong real-world example is the Hilti EXO-O1. This shoulder harness shifts the weight of your arms to your hips using spring-loaded supports. Testing shows it can reduce shoulder muscle load by up to 47% during overhead work. Many workers say tools feel almost weightless by the end of the day.

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Another example is the Laevo FLEX. This passive system uses spring-based assistance to support the lower back during bending and lifting. It is designed for dynamic movement, allowing workers to walk freely and lift without needing to switch the system on or off.

Laevo FLEX also offers adjustable support and is built for long wear across different environments, including outdoor use. Like other passive systems, it helps reduce strain on the lower back during repetitive tasks without adding motors or batteries.

These systems are relatively lightweight, typically between about 4.4 and 8.8 pounds. However, support remains constant during use, so it cannot adapt automatically to different tasks in real time.

Passive Hilti EXO-O1 exoskeleton to help relieve strain on shoulders and arms during overhead installation work. (HILTI)

Powered exoskeletons: high-tech strength on demand

Powered exoskeletons use motors, sensors, and onboard processors to actively assist movement. An example is the German Bionic Exia. This battery-powered back exoskeleton is designed for warehouse and logistics work, where employees lift and move items throughout the day. It actively supports the lower back during lifts, helping reduce strain and fatigue over time.

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These systems track your motion using sensors and respond almost instantly. Many can detect lifting movements in real time and provide support as you move, so the assistance feels natural instead of delayed.

Powered exoskeletons can significantly reduce the effort required for repetitive lifting tasks, especially in high-volume environments.

However, there are trade-offs. Some powered systems are heavier and can weigh over 40 pounds, depending on the design. They are also far more expensive, often costing tens of thousands of dollars, so most companies introduce them through pilot programs.

NEW EXOSKELETON ADAPTS TO TERRAIN WITH SMART AI POWER

German Bionic’s powered exoskeleton Exia provides real-time support to ease physical strain on the job. (German Bionic)

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Soft exosuits: flexible and lightweight

Soft exosuits use fabric, straps and tension systems instead of rigid frames. One example is the HeroWear Apex 2. This lightweight system weighs about three pounds and wraps around the shoulders and waist to assist with lifting movements.

In warehouse testing, soft back-support exosuits have been shown to improve productivity while reducing reported lower back discomfort for workers performing repetitive tasks.

These systems allow more natural movement than rigid exoskeletons. However, they provide less force, so they are best suited for repetitive tasks rather than heavy lifting.

Workers use the HeroWear Apex 2 exosuit to reduce back strain during repetitive lifting and bending tasks. (HeroWear)

Where exoskeletons make the biggest impact

The biggest benefits show up in everyday tasks that put the most strain on your body.

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Overhead work becomes manageable

Holding tools above your head all day strains your shoulders and neck. Systems like the Hilti EXO-O1 can reduce muscle load by up to about 47%, making tools feel much lighter.

Heavy lifting gets safer

Back-support systems like the Laevo FLEX shift part of the load away from the spine. Studies show muscle effort can drop by up to 30% during lifting.

Repetitive bending adds up less

Soft systems like the HeroWear Apex 2 help reduce fatigue during constant bending. Workers complete more tasks while feeling less strain by the end of a shift.

The trade-offs you should know

Exoskeletons offer real benefits, but they are not perfect. Fit is critical. If a device does not align properly with your body, it can cause discomfort or limit movement. Proper fitting and training are essential. Weight also matters. Even lightweight systems add extra load. Powered systems can weigh more than 40 pounds.

Cost remains a barrier for many companies. Passive systems may cost a few thousand dollars, while powered systems can cost tens of thousands. There is also a long-term consideration. Relying too heavily on assistance could reduce muscle engagement over time. Experts recommend using exoskeletons alongside proper ergonomics and regular movement.

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What this means for you

If your job involves physical labor, this technology could change your daily experience. You may feel less sore at the end of a shift. You may reduce your risk of injury over time. You may even be able to work longer without the same level of fatigue. 

For employers, the benefits are clear. Fewer injuries, fewer missed workdays, and more consistent productivity. Adoption is still growing, so many workplaces are testing these systems before rolling them out more broadly.

Where can you buy industrial exoskeletons?

You might be wondering if you can order one of these like any other piece of gear. In most cases, you cannot. Most industrial exoskeletons are sold directly to companies, not individuals. Manufacturers typically work with employers through pilot programs or bulk orders. That means you will not usually find these on standard retail sites.

Some lighter systems, especially passive or soft exosuits, are easier to access. Even then, many brands still prefer to sell through business channels or approved partners.

If you are interested, start with the manufacturer’s website. Look for options like “request a demo” or “contact sales.” This is often the first step before any purchase. For now, access depends on where you work. As adoption grows, that could change. More companies are testing these systems, which may eventually make them easier to get.

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Kurt’s key takeaways

Industrial exoskeletons are moving quickly from early trials to real-world use. They are not replacing human workers. They are helping people work smarter and safer. As the technology improves, expect lighter designs, better comfort, and more intelligent assistance. This shift could redefine what physically demanding work looks like in the years ahead.

If your employer offered you an exoskeleton tomorrow, would you wear it on the job or would you hesitate? Let us know by writing to us at Cyberguy.com.

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Technology

A folk musician became a target for AI fakes and a copyright troll

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A folk musician became a target for AI fakes and a copyright troll

In January, folk artist Murphy Campbell discovered several songs on her Spotify profile that did not belong there. They were songs that she had recorded, but she’d never uploaded them to Spotify, and something was off about the vocals.

She quickly surmised that someone had pulled performances of the songs she posted to YouTube, created AI covers, and uploaded them to streaming platforms under her name. I ran one of the songs, “Four Marys”, through two different AI detectors, and it seemed to support her suspicions with both saying it was probably AI-generated.

Campbell was shocked, “I was kind of under the impression that we had a little bit more checks in place before someone could just do that. But, you know, a lesson learned there,” she told The Verge. It took some time before Campbell managed to get the fake songs removed, “I became a pest,” she said. And even then, it wasn’t a complete victory. While the offending tracks don’t appear to be available on YouTube Music or Apple Music anymore, at least one can still be found on Spotify, just under a different artist profile, but with the same name. There are now multiple Murphy Campbells — “Obviously, I was thrilled by that,” the real Murphy Campbell said.

Spotify is testing a new system that would allow artists to manually approve songs before they appear on their profile, but Campbell is skeptical after being burned. “I feel like, every time, an entity that’s that large makes a promise like that to musicians. It seems to just not be what they made it out to be, but I’ll be curious to try it out in the future,” she said.

This was just the beginning of Campbell’s nightmare, however.

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On the day that a Rolling Stone article was published, discussing Campbell’s brush with AI imitators, a series of videos were uploaded to YouTube through distributor Vydia. Those videos have not been posted publicly, and it’s unclear if anyone other than the uploader, who goes by Murphy Rider, has seen them. YouTube declined to comment for this story.

Those were used to claim ownership of the material in several of Murphy Campbell’s videos. Campbell received a notice from YouTube reading: “You are now sharing revenues with the copyright owners of the music detected in your video, Darling Corey.” The most confusing part, the songs at the center of these claims are all in the public domain, including the classic “In the Pines,” which dates back to at least the 1870s and has been covered by everyone from Lead Belly to Nirvana (as “Where Did You Sleep Last Night”).

Vydia has since released those claims, and spokesperson Roy LaManna says the person who uploaded the videos has been banned from their platform. Of the over 6,000,000 claims filed by Vydia through YouTube’s Content ID system, 0.02 percent were found to be invalid, which LaManna says is, “by industry standards is like amazing.” Continuing, “we pride ourselves on doing this the right way.”

LaManna also says that Vydia has no connection to Timeless IR or the AI covers that were uploaded to streaming platforms under Campbell’s name. While the timing is certainly suspicious, LaManna says the two incidents are separate.

Vydia has received a lot of blowback including, LaManna says, “literal death threats” which have led to the offices being evacuated. Campbell isn’t about to let Vydia off the hook, but notes that it’s not solely to blame. The worlds of generative AI, music distribution, and copyright are complex with multiple points of failure and opportunities for abuse. “I think it goes way deeper than we think it does,” Campbell says.

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Anthropic essentially bans OpenClaw from Claude by making subscribers pay extra

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Anthropic essentially bans OpenClaw from Claude by making subscribers pay extra

Starting tomorrow at 12pm PT, Claude subscriptions will no longer cover usage on third-party tools like OpenClaw.

You can still use these tools with your Claude login via extra usage bundles (now available at a discount), or with a Claude API key.

We’ve been working hard to meet the increase in demand for Claude, and our subscriptions weren’t built for the usage patterns of these third-party tools. Capacity is a resource we manage thoughtfully and we are prioritizing our customers using our products and API.

Subscribers get a one-time credit equal to your monthly plan cost. If you need more, you can now buy discounted usage bundles. To request a full refund, look for a link in your email tomorrow.

We want to be intentional in managing our growth to continue to serve our customers sustainably long-term. This change is a step toward that.

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NYC schools track bathroom time with digital hall passes

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NYC schools track bathroom time with digital hall passes

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Leaving class for a quick bathroom break now comes with a timer for many students in New York City.

A digital hall pass system called SmartPass is rolling out across public schools. It replaces the old paper pass with a digital one. Students sign out on a classroom iPad. Then the system tracks how long they are gone.

On paper, it sounds efficient. In practice, it is stirring strong reactions.

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95% OF FACULTY SAY AI MAKING STUDENTS DANGEROUSLY DEPENDENT ON TECHNOLOGY FOR LEARNING: SURVEY
 

New York City students now use SmartPass, a digital hall pass system that tracks when they leave class, where they go and how long they are gone. (Alejandra Villa Loarca/Newsday RM via Getty Images)

How the SmartPass digital hall pass works

SmartPass logs when a student leaves class and tracks how long they are out and where they go. Teachers can view that information in real time, which gives them a live snapshot of student movement during the school day. SmartPass says the system is designed to improve safety, reduce disruptions and give staff better visibility into student movement.

The system keeps a running total of time spent outside the classroom. It can also limit how many students are allowed in the hallway at once. In some cases, it can flag or block overlapping passes between students. Schools can also restrict when passes are allowed, depending on the schedule or specific rules set by staff.

Supporters say this helps reduce disruptions and keeps students accountable. They also argue it improves safety during emergencies because staff can quickly see who is out of class. However, that is only one side of the story.

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Students say SmartPass feels like surveillance

Many students are not buying the “efficiency” argument. Some say the system makes them feel rushed during basic needs. Others worry about being constantly monitored.

One student described it as uncomfortable, like someone is always watching. Another said it turns something simple into a stressful countdown.

There are also reports of strict time limits. In some cases, students say teachers set very short timers for bathroom use. That can create awkward situations fast.

And then there are loopholes. Students have figured out ways to sign out under someone else’s name. That can block another student from leaving class at all.

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A digital hall pass system in New York City schools is raising questions about privacy, student trust and whether tracking tools belong in everyday school life. (Melina Mara/The Washington Post via Getty Images)

SmartPass raises growing privacy concerns

Privacy advocates are raising bigger concerns. Critics say tools like SmartPass go too far.

“Hyper invasive, error-prone AI surveillance technologies have no place in school bathrooms,” said Charlotte Pope, Equal Justice Works Fellow at the NYCLU. “Third-party surveillance products, like the electronic hall passes, put students’ sensitive, personal data at the whims of for-profit corporations, unnecessarily put even more punitive discipline into students’ lives, and add more fuel to the school-to-prison pipeline. For generations, students went to the bathroom without big brother watching just fine – the difference is that now, companies are making money off it.”

The fear is not only about today. It is about what happens to that data later. School officials say the system meets strict privacy rules. They also say schools are not required to use it. Still, critics argue that once data is collected, the risk never fully disappears.

How much NYC is spending on SmartPass

There is also a financial angle. New York City reportedly spent hundreds of thousands of dollars on SmartPass contracts in recent years. That breaks down to a few thousand dollars per school.

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At the same time, the city faces major budget gaps. That raises a fair question. Should schools invest in tracking tools or focus on staffing and facilities? Students are asking that question too.

Why this conversation is not going away

Technology in schools is not new. But the level of tracking is changing. What used to be a simple hall pass is now a data point. Multiply that across a school day, and you start to see a pattern forming.

Some people see that as progress. Others see it as overreach. Either way, tools like SmartPass are likely just the beginning.

TIM TEBOW URGES SUPREME COURT TO MAKE BIG TECH ‘PROTECT KIDS OVER PROFIT’ IN CSAM CASE
 

SmartPass is rolling out in New York City public schools, replacing paper hall passes with a digital system that logs student movement in real time. (Deb Cohn-Orbach/UCG/Universal Images Group via Getty Images)

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What this means to you

Even if you are not a student in New York, this trend still matters. Digital monitoring tools are becoming part of everyday life. You can now find them in schools, workplaces and public spaces.

As a result, data collection is starting to feel normal in places where it never used to exist. Even simple systems can build detailed profiles over time. That information can reveal patterns about behavior without people realizing it.

At the same time, convenience often comes with tradeoffs. Tools that make things easier can also reduce privacy. Once these systems are in place, they rarely stay limited. They tend to expand and track more over time.

If you have kids, it is worth asking how their school collects and stores data. If you are a student, you have a right to understand what is being tracked and why it matters.

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Kurt’s key takeaways

There is a real balance to strike here. Schools want safety and structure. Students want trust and privacy. Those goals do not always line up. SmartPass sits right in the middle of that tension. It promises control and visibility. It also raises questions about how much monitoring is too much. The bigger issue may not be this one system. It is the direction things are heading.

If tracking tools become standard in schools, where should the line be drawn between safety and personal space? Let us know by writing to us at Cyberguy.com.

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Get my best tech tips, urgent security alerts, and exclusive deals delivered straight to your inbox. For simple, real-world ways to spot scams early and stay protected, visit CyberGuy.com – trusted by millions who watch CyberGuy on TV daily. Plus, you’ll get instant access to my Ultimate Scam Survival Guide free when you join.

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