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Cutting it: Shrinking Michigan market favors big, modern sawmills over small operators

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Cutting it: Shrinking Michigan market favors big, modern sawmills over small operators


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Onaway— As general manager of a mid-Michigan sawmill for more than 25 years, Todd Smith has seen the state’s industry shrink, battered by foreign competition, inflation and a shortage of skilled workers.

Now there’s a new worry for him and 110 other employees at Devereaux Sawmill in Ionia County: tariffs imposed by President Donald Trump in an effort to force manufacturing of all kinds back into the United States.

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“A lot of lumber gets exported to China and, even though we don’t export a lot to China, all the lumber that was going there has to go somewhere else,” Smith said. “So when trade into China gets cut back or cut off … it can flood the market. My hope is that the tariffs in the end will be more of a benefit than they are of a hardship right now.”

In the meantime, the levies add to the headwinds for Devereaux and other Michigan sawmills that turn lumber into cabinets, furniture and trim pieces as part of the state’s $26.5 billion forest products industry. According to research from Michigan State University’s Department of Forestry, the number of sawmills in Michigan declined to 237 from 257 between 2018 and 2023, while the number of small operators plunged 43% from 1990 to 2023. Overall, the state’s industry lost more than $211 million in output and 1,100 jobs between 2019 and 2023.

That consolidation has ripple effects for local economies. The report cited the closure of two Besse Forest Products Group mills in the Upper Peninsula last year that resulted in more than 100 layoffs as highlighting the fragility of rural communities dependent on mill infrastructure.

“In one area, there is investment happening in the sawmill, which created a job, and another area where the mill is closed, people lose logging as a particular rule of economics,” said Jagdish Poudel, an assistant professor of forest economics and policy at MSU.

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To Smith, it’s a simple but challenging calculus: Get bigger or get gone.

“You have to grow in order to stay profitable, and the smaller places seem to be struggling and getting squeezed out, which is too bad in a way, but that’s kind of the way it is,” he said. “Farming seems to be going that way, and some of big-box stores squeeze out the little hardware (stores), and our industry is quite similar. There’s still some operators who can get it done, but if you’re not growing and getting bigger, then it’s harder to keep the doors open.”

Up north in Cheboygan County, Precision Hardwoods is among the Michigan sawmills getting bigger.

This year, the business, which employs more than 80 people, completed a $20 million expansion that includes a new 45,000-square-foot facility that uses artificial intelligence and other technology to cut lumber in seconds — allowing the company to process up to five times the amount of chopped wood for industrialized crates, boxes and pallets as before.

The project, which included the hiring of 18 more employees, was aided by a $130,000 Michigan Business Development Program performance-based grant from the Michigan Strategic Fund.

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Owner Mike Sturgill said he’s seen small sawmills close, which is why his facility on M-68 just west of Onaway not only processes lumber but handles logging, too. That, he said, makes Precision less dependent on outside forces than some competitors.

“We can have control of our future and control of what we do; we’re not relying on someone else to help us,” Sturgill said. “(Whereas) they’re at the mercy of competing against everybody else for logs and trucking capacity.”

Sturgill spends his days in a control room overseeing the new AI system that quickly measures hardwood and softwoods like maple, oak, beech, birch, aspen and pine logs, decides how to cut them, and also kicks out logs that have metal inside or are too bulky to cut. It can send more than 5,000 logs per day through the machine compared to less than 750 per day with the old industrial sawmill.

“This mill operation was $20 million,” he said. “It’s a lot of investment. You have to be sure you want to do this … you got to be in it for a long time before you can recoup your investment.”

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He went ahead with the expansion despite being in a market he says has been oversupplied since 2022, in expectation that the housing market will rebound. He’s optimistic that Trump’s tariffs will help, too.

“The market’s been pretty saturated and kind of slow for the last few years, but you can’t keep adding more people to the country and not use more houses, supplies,” Sturgill said. “I think the tariffs are helping us. The more we have to buy here and build here, it will help the industry in general. It’ll be some tough times to get there, some inflation, but ultimately it’ll be better.”

Like the owner, employees such as Joe Burrows, a maintenance worker who joined Precision Hardwoods in April as part of the expansion, are keenly aware of the shakeout among Michigan mills with 50 or fewer employees.

“I know there’s some small mills around here that have closed over the years,” said Burrows, who helped set up parts of the new mill and paint its floors.

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Fluctuations in timber prices and increased operational costs contribute to the closures. Larger sawmills benefit from advanced machinery and automation, which enhance productivity and reduce labor costs. Small mills frequently lack access to such technologies, making it difficult to compete.

Smith, the Devereaux general manager, said other challenges include finding qualified loggers and handling customer orders that have grown more specialized over the past two decades.

“The logging profession seems to be dwindling. Finding good quality loggers that still harvest the way that we do … with a chainsaw, it is becoming kind of a dying profession,” he said. “Finding loggers has become a bit of a concern in our industry in Michigan.”

On the customer side, Smith said, “Orders have become a lot more technical. Twenty years ago, we could sell full loads of one common hard maple. Now it’s like 1,000 feet of this, 2,000 feet of that, sprinkle on a little bit of this … everybody wants just enough,” he said. “The markets are unpredictable (and) nobody has a real positive long-term outlook. It’s not like doom and gloom either, but nobody wants to get too carried away. Everybody’s operating with caution.”

mjohnson@detroitnews.com

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@_myeshajohnson



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Indiana extends Big Ten streak to five as the Michigan women win for the first time since 2018

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Indiana extends Big Ten streak to five as the Michigan women win for the first time since 2018


The Indiana men didn’t just win, they secured a fifth straight conference championship, continuing a swimming and diving dynasty in Bloomington. Michigan’s women surged to the top of the league, capturing the title with authority and balance across the lineup.

Records fell left and right throughout the week as this year’s Big 10 championships featured some of the best performances in conference history in the pool.

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Here are the main takeaways from this year’s Big 10 swimming and diving championships:

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Indiana breaks away from Michigan to win fifth straight title

The Indiana men continued their dominance in the pool in 2026, extending their Big 10 dynasty.

From start to finish, the Hoosiers demonstrated experience and elite talent. Indiana won ten different events, including two relays and eight individual wins from six different athletes.

Indiana dominated the distance events this week, winning the 400-yd IM, the 500-yd freestyle, and 1,650-yd freestyle. Senior Zalan Sarkany won both distance freestyle events while freshman Josh Bey started off his Big 10 career with a win in the 400-yard IM.

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Owen McDonald was the second highest scorer in the meet behind Michigan senior Tyler Ray, who was named Big 10 Swimmer of the Championships. The senior won the Big 10 title in the 100-yd backstroke and 200-yd IM.

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Senior Kai Van Westering and junior Dylan Smiley closed on the week with wins on the last night of competition for the Hoosiers. Van Westering grabbed the win in the 200-yd backstroke and Dylan Smiley won the 100-yd freestyle before leading Indiana to a win in the 400-yd freestyle relay to close out the meet.

Beyond individual stars, the Hoosiers stacked swims in the top eight of each event, showcasing balance across not only distance, but sprint and mid-distance events as well. Indiana’s performance combined consistency and poise, placing swimmers in the establishing control from the first event individual event to the final relay.

The win marks Indiana’s 32nd Big 10 title overall, which is second all time behind Michigan. Head coach Ray Looze won his ninth men’s Big Ten title, moving him into the top five all time in conference history.



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Woman accused of driving at the bottom of an Oakland County ski hill near guests

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Woman accused of driving at the bottom of an Oakland County ski hill near guests



A 58-year-old woman is accused of driving a vehicle at the bottom of a ski hill near skiers and snowboarders in White Lake Township, Michigan, the Oakland County Prosecutor’s Office said Saturday.

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Prosecutors allege the Bingham Farms, Michigan, woman drove near guests of Alpine Valley Ski Area, including children, on Tuesday. 

According to the prosecutor’s office, witnesses said they saw the woman smoking what appeared to be marijuana before the incident and wearing ski boots while driving. Officers attempting to perform sobriety tests reported that she “exhibited poor balance, slurred speech, and open hostility.”

Online court records show the woman is charged with operating while impaired for the third time. If convicted, she faces up to five years in prison, a maximum fine of $5,000 and “mandatory vehicle immobilization” for one to three years, the prosecutor’s office said.

“This defendant endangered children with her irresponsible actions,” Oakland County Prosecutor Karen McDonald said in a written statement. “There is no excuse to drive impaired, even once. If you’ve had too much to drink or are under the influence of marijuana or other drugs, call a friend, call an Uber, just don’t drive.”

The woman is scheduled to appear at a probable cause conference on March 12.

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First Film to Depict a Robot Discovered in Michigan

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First Film to Depict a Robot Discovered in Michigan


A long-lost silent film that’s believed to be the first depiction of a robot in motion pictures was rediscovered in Michigan. And it’s a great reminder for film history fans that you shouldn’t give up hope just because a film has been deemed lost.

The film, titled “Gugusse and the Automaton,” is just 45 seconds long and was created in 1897 by French film pioneer Georges Méliès. It shows a magician named Gugusse turning a large crank to control Pierrot Automate, a child-sized robot. The robot grows bigger and bigger until it’s an adult.

Once full size, the robot does a little dance before hitting Gugusse over the head with a stick. Gugusse brings the robot down from his pedestal and then shows him what’s what.

Gugusse hits the robot over the head with a gigantic mallet, each swing making the mechanical man a little smaller until he’s back to his child-like size. Another swing makes the robot a small doll and then it’s just one more mallet slap before the robot disappears completely.

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With that, the film is over.

It’s a short film with a goofy, slapstick premise. But it’s also an artifact that can be interpreted similarly to so much robot-focused media that would come later in the 20th century. The robot harms a human, the human needs to destroy the robot.

We see anti-robot stories pop up especially during difficult economic times, like the 1930s and 1970s, something I’ve written about before at length. And if you’re wondering whether there were hard economic times in France during the 1890s, there certainly were—in the form of a double dip recession, no less.

But putting aside the potential message of the film (and the risk of taking it too seriously as a sign of broader social frustrations), the story of how this film was rediscovered is fascinating.

Bill McFarland of Grand Rapids, Michigan, drove a box of films that belonged to his great-grandfather to the Library of Congress’s National Audio-Visual Conservation Center in Culpeper, Virginia so that experts could take a look at what he had.

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McFarland’s great-grandfather was a man named William Delisle Frisbee who had worked jobs as a school teacher and a potato farmer in Pennsylvania, according to a blog post from the Library of Congress. But he also worked nights as a “traveling showman,” according to the Library.

“He drove his horse and buggy from town to town to dazzle the locals with a projector and some of the world’s first moving pictures,” the Library explains. “He set up shop in a local schoolroom, church, lodge or civic auditorium and showed magic lantern slides and short films with music from a newfangled phonograph. It was shocking.”

Frisbee died in 1937 and two trunks of his possessions were passed on through generations until they made their way to McFarland, who was unable to screen the movies from himself because of their condition.

The Library posted a video to Instagram talking about their acquisition of the film and how remarkable it is that such an old film was found. It’s estimated that as much as 90% of films made before 1930 are lost to history.

Other films in the trunks included another Méliès film from 1900 titled “The Fat and Lean Wrestling Match,” fragments of a Thomas Edison movie called “The Burning Stable.” Library technicians scanned the films in 4K to preserve them for future generations.

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The word “robot” wasn’t coined until 1920 for the Czech play R.U.R. by Karel Capek. But visions of artificial men date back centuries. And it’s incredible to see a robot from the 1890s depicted on film for the first time. Even if it’s just 45 seconds long.

Don’t give up hope if you’re longing to watch some movie that’s believed to be completely lost. You never know what someone may have in a dusty old trunk in Michigan.





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