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Researchers create revolutionary AI fabric that predicts road damage before it happens

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Researchers create revolutionary AI fabric that predicts road damage before it happens

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Road crews may soon get a major assist from artificial intelligence. Researchers at Germany’s Fraunhofer Institute have developed a fabric embedded with sensors and AI algorithms that can monitor road conditions from beneath the surface. This smart material could make costly, disruptive road repairs far more efficient and sustainable.

Right now, most resurfacing decisions are based on visible damage. But cracks and wear in the layers below the asphalt often go undetected until it’s too late. That’s where Fraunhofer’s innovation comes in.

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How AI road sensors work to prevent costly repairs

The system uses a fabric made from flax fibers interwoven with ultra-thin conductive wires. These wires detect minute changes in the asphalt base layer, signaling potential damage before it reaches the surface.

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THE ROAD TO PROSPERITY WILL BE PAVED BY AUTONOMOUS TRUCKING

Fraunhofer researchers test AI sensors that detect road damage beneath the surface.  (Fraunhofer Institute)

Once the fabric is laid under the road, it continuously collects data. A connected unit on the roadside stores and transmits this data to an AI system that analyzes it for early warning signs. As vehicles pass over the road, the system measures changes in resistance within the fabric. These changes reveal how the base layer is performing and whether cracks or strain are forming beneath the surface.

Why AI road monitoring matters for future maintenance

Traditional road inspection methods rely on drilling or taking core samples, which are destructive, costly and only provide information for a small section of pavement. This AI-driven system eliminates the need for that kind of invasive testing.

Instead of reacting to surface damage, transportation agencies could predict and prevent deterioration before it becomes expensive to fix. The approach could extend road life, cut down on traffic delays and help governments spend infrastructure funds more efficiently.

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The smart flax-fiber fabric measures stress changes in asphalt to spot cracks early. (Fraunhofer Institute)

How AI and sensor data predict road damage early

The real power comes from combining AI algorithms with continuous sensor feedback. Fraunhofer’s machine-learning software can forecast how damage will spread, helping engineers prioritize which roads need maintenance first. Data from the sensors is displayed on a web-based dashboard, offering a clear visual of road health for local agencies and planners.

The project, called SenAD2, is currently being tested in an industrial zone in Germany. Early results suggest the system can identify internal damage without disrupting traffic or damaging the road itself.

What this means for you

Smarter road monitoring could lead to fewer potholes, smoother commutes and less taxpayer money wasted on inefficient repairs. If adopted widely, cities could plan maintenance years in advance, avoiding the cycle of patchwork fixes that often make driving a daily headache.

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For drivers, it means less time sitting in construction zones. For local governments, it means better roads built on data, not guesswork.

WILL AUTONOMOUS TRUCKS REPLACE DRIVERS BY 2027?

San Francisco Department of Public Works worker Chris Solorzano uses a grading rake to smooth over asphalt as he repairs a pothole on March 24, 2023, in San Francisco. (Justin Sullivan/Getty Images)

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Kurt’s key takeaways

This breakthrough shows how AI and materials science are merging to solve real-world infrastructure challenges. While the system won’t make roads indestructible, it can make maintaining them smarter, safer and more sustainable.

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Betterment’s financial app sends customers a $10,000 crypto scam message

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Betterment’s financial app sends customers a ,000 crypto scam message

We’ll triple your crypto! (Limited Time)

Bryan: Betterment is giving back!

We’re celebrating our best-performing year yet by tripling Bitcoin and Ethereum deposits for the next three hours.

For example, if you send $10,000 in Bitcoin or Ethereum, we’ll send you right back $30,000 to your sending Bitcoin or Ethereum address.

Send deposits to these addresses:

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Fox News AI Newsletter: 10 showstopping CES innovations

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Fox News AI Newsletter: 10 showstopping CES innovations

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Welcome to Fox News’ Artificial Intelligence newsletter with the latest AI technology advancements.

IN TODAY’S NEWSLETTER:

– CES 2026 showstoppers: 10 gadgets you have to see
– Construction giant unveils AI to help prevent job site accidents: ‘It’s essentially a personal assistant’
– Fox News gets exclusive look at company helping businesses nationwide harness AI-powered robots to boost efficiency and fill labor gaps

CES 2026 put health tech front and center, with companies showcasing smarter ways to support prevention, mobility and long-term wellness. (CES)

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FUTURE IS NOW: Every January, the Consumer Electronics Show, better known as CES, takes over Las Vegas. It’s where tech companies show off what they’re building next, from products that are almost ready to buy to ideas that feel pulled from the future.

SAFER SITES: Construction equipment giant Caterpillar has unveiled a new artificial intelligence (AI) tool designed to improve job site safety and boost efficiency as the industry grapples with labor shortages.

FUTURE OF WELLNESS: The Consumer Electronics Show, better known as CES, is the world’s largest consumer technology event, and it’s underway in Las Vegas. It takes over the city every January for four days and draws global attention from tech companies, startups, researchers, investors and journalists, of course.

FUTURE OF WORK: As artificial intelligence is rapidly evolving, Fox News got an exclusive look at a company helping businesses nationwide harness AI-powered robots to boost efficiency and fill labor gaps. RobotLAB, with 36 locations across the country and headquartered in Texas, houses more than 50 different types of robots, from cleaning and customer service bots to security bots.

The LG CLOiD robot and the LG OLED evo AI Wallpaper TV are displayed onstage during an LG Electronics news conference at CES 2026 in Las Vegas, Jan. 5, 2026. (REUTERS/Steve Marcus)

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COMPUTE CRUNCH: The price tag for competing in the artificial intelligence race is rapidly climbing, fueling demand for advanced computing power and the high-end chips that are needed to support it. Advanced Micro Devices (AMD) CEO Lisa Su said demand for AI computing is accelerating as industries rush to expand their capabilities.

AI GONE WRONG: A California teenager used a chatbot over several months for drug-use guidance on ChatGPT, his mother said. Sam Nelson, 18, was preparing for college when he asked an AI chatbot how many grams of kratom, a plant-based painkiller commonly sold at smoke shops and gas stations across the country, he would need to get a strong high, his mother, Leila Turner-Scott, told SFGate, according to the New York Post. 

DR CHAT: ‘The Big Money Show’ panelists weigh in on a report on people turning to ChatGPT for medical and healthcare questions.

‘FUNDAMENTALLY DEFLATIONARY’: OpenAI Board Chair Bret Taylor discusses artificial intelligence’s potential to change traditional work and its increasing use in healthcare on ‘Varney & Co.’

MIND TRAP ALERT: Artificial intelligence chatbots are quickly becoming part of our daily lives. Many of us turn to them for ideas, advice or conversation. For most, that interaction feels harmless. However, mental health experts now warn that for a small group of vulnerable people, long and emotionally charged conversations with AI may worsen delusions or psychotic symptoms.

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A California teenager sought drug-use guidance from a ChatGPT chatbot over several months while preparing for college, his mother told SFGate, according to the New York Post. (Kurt “CyberGuy” Knutsson)

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Meta expands nuclear power ambitions to include Bill Gates’ startup

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Meta expands nuclear power ambitions to include Bill Gates’ startup

These AI projects include Prometheus, the first of several supercluster computing systems, which is expected to come online in New Albany, Ohio, sometime this year. Meta is funding the construction of new nuclear reactors as part of the agreements, the first of which may come online “as early as 2030.” These announcements are part of Meta’s ongoing goal to support its future AI operations with nuclear energy, having previously signed a deal with Constellation to revive an aging nuclear power plant last year.

Financial information for the agreements hasn’t been released, but Meta says that it will “pay the full costs for energy used by our data centers so consumers don’t bear these expenses.”

“Our agreements with Vistra, TerraPower, Oklo, and Constellation make Meta one of the most significant corporate purchasers of nuclear energy in American history,” Meta’s chief global affairs officer, Joel Kaplan, said in the announcement. “State-of-the-art data centers and AI infrastructure are essential to securing America’s position as a global leader in AI.”

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